SHAPE-D – Smart Handle Additive Produced Ergonomic Design
The SHAPE-D project emerged from the identification of a problem related to the frequent occurrence of Musculoskeletal Disorders (MSDs) associated with the performance of repetitive work tasks using manual cutting tools.
Based on the identified problem, the need arose to develop solutions in terms of geometry, manufacturing, materials, and other areas for the creation of higher value-added manual cutting tools. These solutions are intended not only to be disruptive, but also to promote comfortable and ergonomic use while preventing or minimizing the occurrence of MSDs during repetitive tasks.
Within this context, the project aims to investigate new methodologies and solutions for the development of manual cutting tools that address user needs while enhancing the competitiveness and technological capacity of the associated industry. The project encompasses the research of customized and personalized manufacturing solutions for users; new ergonomic and functional design approaches; the integration of new materials to provide increased comfort; alternative approaches to conventional manufacturing processes for cutting elements; and competitive industrialization.
This project was developed under a co-promotion framework, with the SHAPE-D consortium bringing together the co-promoters Serafim Fertuzinhos, S.A. (lead co-promoter) and University of Minho.

Project Code: NORTE2030-FEDER-02963100
Start date: 01/01/2026
End date: 31/08/2028
Finance: 858 618,02 EUR
Eligible Cost: 492 241,10 EUR (UMinho)
Co-financed by:
